Corrosion is a pervasive threat to asset integrity, operational continuity, and safety. Fulkrum’s Corrosion Management Plan (CMP) delivers customised corrosion control strategies tailored to your unique asset base, operational conditions, and risk profile. Our CMP ensures proactive identification, monitoring, and mitigation of corrosion risks, supporting uninterrupted performance and regulatory compliance.
Key Aspects of Fulkrum’s CMP
- Comprehensive corrosion threat identification across all asset types and environments.
- Integration of inspection data, material properties, and environmental factors into risk-based models.
- Mitigation strategies, including coatings, inhibitors, cathodic protection, and operational adjustments.
- Continual monitoring plans using corrosion coupons, probes, and non-destructive testing (NDT).
- Documentation and reporting aligned with industry standards and regulatory requirements.
Corrosion Risk Assessment (CRA)
Fulkrum’s Corrosion Risk Assessment provides in-depth analyses to predict, detect, and mitigate corrosion threats before they disrupt operations. Using quantitative and qualitative methods, we evaluate the likelihood and impact of corrosion-related degradation to prioritise mitigation efforts effectively.
Fulkrum’s CRA Services Include
- Detailed mapping of corrosion degradation mechanisms (uniform corrosion, pitting, stress corrosion cracking, microbial corrosion, etc.).
- Risk ranking and prioritisation based on probability of occurrence and consequence of failure.
- Advanced data analytics and modelling tools to predict corrosion progression and remaining life.
- Support for maintenance and inspection optimisation within an asset integrity framework.
Benefits for Your Operations
Benefits of Fulkrum’s Corrosion Management Solutions
- Proactive Integrity Protection: Minimise unplanned shutdowns and extend asset service life through early corrosion detection and control.
- Cost Efficiency: Focus resources on high-risk areas to avoid over-maintenance and expensive emergency repairs.
- Safety and Compliance: Address corrosion risks that could impact personnel safety and meet stringent regulatory standards.
- Operational Reliability: Ensure consistent asset performance and reduce the risk of failure-related downtime.
- Data-Driven Decision Making: Leverage comprehensive risk assessments and data integration for informed strategy development.
Integration with Fulkrum’s Asset Integrity Solutions
- Risk-Based Inspection (RBI) to focus inspection attention on corrosion-prone areas.
- Fitness-for-Service (FFS) assessments that validate corrosion severity and fitness of degraded components.
- Structural Integrity Management for holistic monitoring of corrosion impacts on structural health.
- Remote and robotic inspection technologies for enhanced corrosion detection in challenging environments.
- Digital twin models incorporating corrosion data for predictive maintenance and lifecycle planning.
Fulkrum’s Expertise
Our corrosion engineers and materials specialists bring global experience and technical sophistication in managing corrosion risks across petrochemical, oil & gas, power generation, and manufacturing industries. Utilising best-practice methodologies and advanced tools, Fulkrum delivers tailored Corrosion Management Plans and Risk Assessments that safeguard assets and optimise operational performance.